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Author: Brion Hurley

Lean Six Sigma Bursts

Lean Six Sigma Bursts — E27: Calculate cost of nonconformance to get management’s attention for Lean

One of the most impactful quality initiatives I was involved with was the creation and deployment of the Cost of Nonconformance (CoNC) report. It was a method to assign a …

Lean Six Sigma Bursts

Lean Six Sigma Bursts — E26: Common Data Types for your Process

In process improvement, there is a strong focus of data. But in order to analyze data for an improvement project, you need to know what type of data you have …

Lean Six Sigma Bursts

Lean Six Sigma Bursts — E25: Why do we need 30 data samples?

I saw a recent question in a forum, asking about the origin of the sample size of 30 data points. I decided to read you the response I gave, and …

Lean Six Sigma Bursts

Lean Six Sigma Bursts — E24: Top 3 things to validate before removing test or inspection steps

I share an article I wrote back in Dec 2013 about reducing or eliminating test or inspection steps using Six Sigma analysis methods of capability and stability, along with risk …

Lean Six Sigma Bursts

Lean Six Sigma Bursts: E23: What is the Lean Communicators network?

I share an interview I did with Mark Graban about why I created this podcast. He included me in a new networking group called Lean Communicators. We are a group …

Lean Six Sigma Bursts

Lean Six Sigma Bursts: E22: Why calculating Median can be better than a Mean or Average

Most people calculate the average when summarizing data, but what about the median? The median is not as sensitive to outliers and skewed data, and can be a better indicator …

Lean Six Sigma Bursts

Lean Six Sigma Bursts: E21: What is the Hawthorne Effect and does it explain temporary improvements?

Do you see problems recur later after all the attention has gone away? That could be the Hawthorne Effect at work, which can create confusion on whether your improvements are …

Lean Six Sigma Bursts

Lean Six Sigma Bursts: E20: Why I like using the Ideal State Mapping approach

When I facilitate mapping events, after completing the current state map and before we create the future state map, I like to first walk the team through an ideal state …

Lean Six Sigma for Good

Lean Six Sigma for Good Podcast — E079: Lessons Learned in Applying Improvement Methods to the Public Sector with John Corliss

In this podcast, I shared a presentation that I moderated at the 2020 IISE Annual…

Lean Six Sigma Bursts

Lean Six Sigma Bursts: E19: Typical Ground Rules for Your Next Lean Kaizen Blitz or Kaikaku Event

Ground rules are an important element of running a successful process improvement event (called Kaizen Blitz or Kaikaku events). In this podcast, I share a compiled list of rules that …

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